Skip to Content

Green Intelligent Factory Solutions


The construction of a green, energy-saving smart factory is a systematic project that requires enterprises to breakdown the barriers between "production" and "energy" management. The factory of the future will no longer be justan energy consumer, but will become a "prosumer." Through digitalization and intellectualization technologies, it willachieve maximum energy efficiency, thereby building core competitiveness in the low-carbon era. 

Against the dual backdrop of the "dual carbon" goals and the global energy crisis, traditional manufacturing is facingsevere challenges in energy consumption. A green, energy-saving smart factory is no longer simply about pursuingautomated production; instead, it builds a self-aware, self-optimizing, and self-executing energy ecosystem throughthe deep integration of Digital Twin + Artificial Intelligence + Advanced Energy Management. Our company currentlyproposes a systematic solution from the three dimensions of the energy flow, data flow, and production flow.

Green energy-saving smart factories built using the latest technologies mentioned above can typically achieve the following quantifiable metrics:

Energy consumption per unit of output reduced: 15% - 30%

Energy scheduling automation rate: >90%

Unplanned downtime reduced: 50% (indirect energy savings)

Payback period: 3-5 years (as electricity prices rise and equipment costs fall, the period is shortening)


节能工厂


Clean energy: flexibleinteraction between source,grid, load, and storage

  • Technical: Photovoltaic-storage-DC-flexibleintegration (PV + storage +DC + flexible loads)

  • Solutions:

    • Integrated solar and storage:Installing photovoltaics on factory rooftops, combined with a tiered energy storage system. The smart energy management system automatically decides whether to charge or discharge the storage based on light and load forecasts.

    • DC microgrid technology:Establishing a "solar-storage-direct" distribution system that directly supplies the increasing number of DC loads in the factory (such as LED lighting, inverters, servers) with DC electricity generated from photovoltaics and stored energy, reducing energy losses caused by AC-DC conversion (typically reducing conversion losses by 5%-10%).

Energy supply solutions include green electricity, chilled water, and high-pressure mist cooling systems, offering a wide range of options.

​
数字孪生


Holistic Awareness: Digital Twin-
Driven Energy Visualization

  • Technical: 5G + Industrial Internet of Things, high-precision smart sensors, digital twin modeling.

  • Solutions:

    • Microgrid-level monitoring:Deploying edge computing gateways to collect millisecond-level data not only on electricity, water, and gas but also on various energy media such as compressed air and steam.

    • Digital twin energy map:Building a three-dimensional digital twin model of the factory to visualize energy flow paths. Managers can visually see which production line or equipment is "idling" and which pipeline has "thermal loss" or "pressure drop."

    • Latest applications:Using fiber optic sensing technology to monitor the temperature of large transformer windings in real-time, enabling preventive maintenance to avoid energy losses due to overheating.

​
AI节能

Smart Dispatching: AI AlgorithmsOptimize Production and Energy Loads

  • Technical: Machine learning, multi-objective optimization algorithms, APS (Advanced Planning and Scheduling).

  • Solutions:

    • Peak shaving and valley filling strategy:AI algorithms combined with local real-time electricity pricing policies automatically plan the operating times of high-energy-consuming processes (such as electric kilns, welding, heat treatment). Full-load production is scheduled during low electricity price periods, and frequency is automatically reduced or switched to energy storage supply during peak price periods.

    • Dynamic equipment combination:For auxiliary facilities such as air compressors and central air conditioning, AI dynamically decides how many units to turn on and what operating frequency to use based on real-time load demands, ensuring optimal energy efficiency ratio (COP).

    • Production line start-stop interlocking:The production planning system is integrated with the energy system. When a fault occurs in the current production line, the conveyor belts and fans in the subsequent production line automatically stop within milliseconds, eliminating "ineffective idling."

​

Use our technology to help you significantly reduce energy consumption.

Join us in collaboration to generate greater economic benefits for your company.

联系我们